Waste tire rubber powder production line Tire Recycling Machine
How to shred waste tire recycling?
Primary crushing - cutting tire rings and strips into blocks.
Secondary crushing--tire crushing production line. Using rubber blocks as raw materials, they are crushed and ground by a rubber breaker, and a series of auxiliary equipment such as screening, conveying, and magnetic separation are used to form a complete production line to produce rubber particles or powder, and at the same time separate capillary steel wires; Operation at normal temperature, no waste water and waste gas discharge during work, no secondary pollution.
Waste tire rubber powder production line
Brief introduce:
The waste tire rubber powder production line is composed of tire pretreatment equipment and milling unit. The milling unit is composed of a rubber breaker, a conveyor, a vibrating screen, and magnetic separation equipment and fiber processing equipment.
Working process:
Firstly, through the tire pretreatment equipment, the tires are first processed into small pieces of 3 to 5 cm square; then the rubber pieces are crushed and ground by the XKP400/450/610 type rubber breaker of the milling unit to obtain rubber powder and rubber particles mixed with steel wires. ; Then the main conveyor passes through the main vibrating screen to screen out fine materials, and then the steel wire in the fine powder is separated by magnetic separation equipment to produce pure rubber powder (optional fineness). The rubber powder that does not meet the required mesh fineness is returned to the rubber breaker by the main conveyor for re-grinding. This physical method has advanced circular grinding technology, does not require any chemical raw materials, no waste gas, no waste water, and low operating costs. The preferred equipment for producing rubber powder for steel wire tires.
Equipment list
| Machine name |
Function |
| Tire pretreatment equipment |
| Tire half cutter |
Split the tire into two parts from the middle of the crown |
| Automatic tire strip cutter |
Cut tire tread and sidewall into strips |
| Tire blocks cutter |
Cut the strip tires into 3~5cm blocks |
| Steel ring separator |
Take out the whole bundle of wire rings from the inner mouth of the tire |
| Milling unit |
| Rubber breaker 400/450/610 |
Crushing and grinding rubber blocks |
| Main vibrating screen |
Material screening |
| Main conveyor |
Circular conveying of rubber powder and rubber blocks |
| Magnetic separation system |
Magnetic separation of fine steel wires in the material |
| Fiber separator |
fiber removal |
Tire pretreatment equipment:
| 1. Tire half cutting machine: used to cut a complete tire into two parts from the middle of the crown, which provides convenience for transportation, saves 40% of space, and provides more options for subsequent utilization. |
| Model |
Power(kw) |
Processing range (mm) |
Cutting efficiency(pcs/h) |
Weight(kg) |
Size(mm) |
| DQJ-1 |
9.5 |
750-1200 |
60-80 |
640 |
1440*1000*1540 |
| Automatic tire strips cutting machine: used to decompose the decomposed tires into strips (width adjustable), which can be easily operated by one employee, saving labor and improving safety performance. The knives are made of special materials with high hardness and good wear resistance. |
| Model |
Power(kw) |
Processing range (mm) |
Cutting efficiency(pcs/h) |
Weight(kg) |
Size(mm) |
| QT-1 |
8.5 |
750-1200 |
15-20 |
850 |
1800*900*1580 |
| QT-2 |
10.5 |
750-1200 |
30-40 |
1800 |
2190*950*1780 |
| Tire block cutting machine: used to quickly decompose strip tires into 30-50mm blocks, which is the third generation process for tire processing. The machine consists of two moving knives, one fixed knife and a forced feeding mechanism. The cutter is made of hard alloy material, and the cutter needs to be replaced when the cutter body wears a lot. When replacing the tool, oxygen brazing or furnace welding is required. |
| Model |
Power(kw) |
Processing range (mm) |
Output(t/h) |
Weight(kg) |
Size(mm) |
| QK-1 |
15 |
30-50mm strips |
1 |
450 |
800*810*1380 |
| QK-1 |
31.5 |
30-50mm strips |
2 |
1300 |
1060*1000*1780 |
| Steel ring separator: can handle the sidewall and inner mouth of the tire, and take out all the inner steel wires. Put the inner mouth of the tire into the guide groove, and the two rollers run opposite to each other to separate the rubber covered by the outer layer of the steel wire from the steel wire. |
| Model |
Power(kw) |
Processing range (mm) |
Output(t/h) |
Weight(kg) |
Size(mm) |
| GF-1 |
15.75 |
750-1200 |
1 |
1500 |
1560*1100*1450 |
Rubber breaker
Overview: Mainly used for crushing and grinding rubber blocks. The material of the roller is alloy chilled cast steel. The working surface and shaft diameter of the cast steel roller are surfacing with hard alloy materials. The working surface and shaft diameter are processed by grinding, which has high hardness and wear resistance.
Composition: base, frame, front and rear rollers, transmission gear, reducer, adjustment equipment, roller temperature adjustment device, safety switch and electrical control system.
| Model |
P400 |
P450 |
P610 |
P610-1000 |
| Front Roller Diameter(mm) |
400 |
450 |
510 |
560 |
| Rear Roller Diameter(mm) |
400 |
450 |
610 |
610 |
| Roller length(mm) |
600 |
800 |
800 |
1000 |
| Roller speed ratio |
1:1.38 |
1:1.43 |
1:2 |
1:1.9 |
| Front roller speed (m/min) |
22.29 |
24.38 |
23.79 |
24.72 |
| Roll pitch(mm) |
10 |
10 |
16 |
16 |
| Plain/Rolling Bearings |
sliding bearing |
optional |
optional |
rolling bearing |
| Output(kg/h) |
200-500 |
300-700 |
600-1200 |
1000-2000 |
| Power(kw) |
45 |
75 |
132 |
185 |
| Weight(kg) |
7.5 |
11.5 |
17.5 |
19.5 |
| Size(mm) |
3920*1850*1720 |
5060*1930*1550 |
5739*2270*1560 |
5899*2270*1560 |
Always insist on quality first: we will only provide you with high-quality equipment, and will not produce and sell inferior equipment for short-term interests.
Intelligent control: adopt intelligent, customized and systematic design, which reduces labor cost and maintenance cost, and prolongs the service life of equipment.
Strong structure: We regard the structural strength of the equipment as the primary design element. Since it is a machine, it needs to be solid and durable.
Safety guarantee: It has multiple safety protection functions, making the operation safer and more convenient.
Can provide one-stop project general contracting services: through equipment supply, installation and commissioning, after-sales service, etc., to create greater value for customers.
Our service guarantee: provide customers with pre-sales technical consultation-perennial technical support and other technical guarantees; provide customers with product accessories all year round.
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